1. Dual Shaftless Hydraulic Structure: Maximized Roll-Changing Efficiency
Features a dual shaftless design with hydraulic unwinding and rewinding; eliminates the need for manual shaft insertion and simplifies clamping, drastically reducing roll-change times and operator fatigue. Ensures secure clamping and stable load-bearing capacity, accommodating large-diameter rolls and easily meeting continuous production demands.
2. Intelligent Edge-Trimming System: Enhanced Finished Product Quality
Equipped with a high-precision trimming mechanism to accurately trim roll edges, removing burrs and irregularities for flat end faces and tight, uniform roll structures. Includes an automatic waste removal system powered by a high-pressure blower for real-time scrap clearance, ensuring smoother production.
3. Full-Servo Constant Tension Control: Uniform Rewinding
Utilizes a full-servo drive system combined with automatic constant tension control; ensures smooth acceleration and deceleration without impact, maintaining consistent winding tightness. Effectively prevents wrinkling or stretching deformation, making it ideal for materials of varying thicknesses.
4. Intelligent PLC Control: Effortless Automation
Features a Siemens PLC intelligent control system integrating functions such as automatic length counting, alarms/stops for material depletion, preset length stops, and adjustable forward/reverse rotation. Offers fully automated management, simple operation, and stable performance, reducing the need for manual intervention and boosting productivity.
5. High-Sensitivity Automatic Edge Guiding: Stable Operation
Equipped with a high-sensitivity imported photoelectric automatic edge-guiding system that corrects material deviation in real-time. Enables high-speed, stable trimming and rewinding even with uneven raw material edges, ensuring neat finished rolls and significantly improved product quality.
6. Optional Vision Inspection: Streamlined Quality Control
Supports the addition of a synchronized vision inspection system for edge trimming; automatically identifies and marks defects via computer, completing trimming and quality inspection simultaneously. Greatly enhances inspection efficiency and reduces labor costs.
7. User-friendly splicing design for smoother operation
Dedicated splicing platforms come standard at both the front and rear of the machine, facilitating the marking of defects and the splicing/changing of materials for greater operational convenience. The rewinding unit features a hydraulic automatic unloading mechanism, making the removal of finished rolls effortless and ensuring a highly efficient, seamless workflow.
8. Customizable specifications for maximum adaptability
- Standard unwinding/rewinding diameters can be customized to requirements (standard options: 800mm/1000mm/1200mm; large-diameter models support up to 2500mm).
- Both unwinding and rewinding units support optional 3- to 6-inch air shafts; special sizes are available upon request.
- Machine working width and overall dimensions can be custom-tailored to the customer's facility layout and production needs.
- Maximum operating speed reaches 400 m/min, balancing high precision with high productivity.
Specifications showing only the width of the specific section:
|
Model |
型号 |
SHL-A |
SHL-A |
|
Jumbo roll with |
卷材宽度 |
1100mm |
1300mm |
|
Max.Dia of materiai |
放卷直径 |
1000mm |
1000mm |
|
Max.Dia of rewind |
收卷直径 |
800mm |
800mm |
|
Slitting speed |
分切速度 |
10-400/min |
10-400/min |
|
Tolerance of EPC |
纠偏精度 |
±0.1mm |
±0.1mm |
|
Power |
总功率 |
25kw |
27kw |
|
Weight |
机器重量 |
3000kg |
3000kg |
